- On-Demand Engineering
Engineering Design & Simulation Services
End-to-end mechanical engineering support — from concept design and simulation through manufacturing documentation and interactive technical manuals — delivered by a dedicated team under US program management. Every engagement includes a named US-based project manager, defined deliverables, and structured quality review.
Production Ready Designs
Scalable manufacturable models
- CAD Design Services
3D CAD Modeling & Detailed Design
Parametric 3D modeling, assembly design, and production-ready 2D drawings for components, subassemblies, and complete product systems. Whether you need to convert legacy 2D drawings to 3D models, complete a design iteration under schedule pressure, or develop tooling drawings for a new product launch — we deliver production-ready files in your native format.
- Parametric 3D modeling and assembly design
- 2D engineering drawings with full GD&T and tolerancing
- 2D-to-3D conversion and legacy data migration
- Reverse engineering — physical-to-CAD reconstruction
- Design for Manufacturability (DFM) and Design for Assembly (DFA)
- Tolerance stackup analysis and dimensional variation simulation (3DCS)
- Bill of Materials (BOM) preparation
- Platforms: Siemens NX | CATIA V5/V6 | SolidWorks | Creo | AutoCAD | 3DCS Variation Analyst
- FEA Analysis Services
FEA / Structural & Dynamic Analysis
Finite Element Analysis across the full spectrum of structural, dynamic, NVH, and fatigue conditions — giving your team simulation results without the cost of a full-time specialist. A US-based FEA analyst costs $130,000–$150,000 per year fully loaded. Our team delivers the same capability at a fraction of the cost, on demand.
- Static and dynamic structural analysis
- Non-linear, buckling, and modal analysis
- Fatigue and durability simulation
- Crash and impact analysis
- NVH (Noise, Vibration, Harshness) analysis
- Electromagnetic simulation
- Weld joint and assembly analysis
- ASME, DIN, and EN code compliance
- Platforms: Altair HyperWorks | ANSYS | MSC Nastran | Siemens NX | ABAQUS | ESI PAM-CRASH | DEP MeshWorks | MATLAB/Simulink
- CFD Analysis Services
CFD & Thermal Analysis
Computational Fluid Dynamics and thermal simulation for fluid handling, heat exchangers, HVAC equipment, rotating machinery, and any application where flow and temperature performance is critical to design validation.
- Internal and external fluid flow analysis
- Heat transfer and thermal management simulation
- Conjugate heat transfer analysis
- Pressure drop and flow distribution optimization
- Combustion and multi-phase flow modeling
- HVAC system performance validation
- Platforms: STAR-CCM+ | ANSYS Fluent | Siemens NX | FloEFD | MATLAB/Simulink
- Tooling Design Services
Tooling & Mold Design
- Injection mold design (single, multi-cavity, family molds)
- Stamping and progressive die design
- Pressure die casting tooling
- Jig and fixture design for manufacturing and inspection
- Mold flow simulation and gate optimization
- Tooling cost optimization through DFM analysis
- Platforms: Siemens NX | SolidWorks | Creo | Moldflow | AutoCAD
- Tooling Design Services
Tooling & Mold Design
Injection mold design, stamping die design, pressure die casting, jig and fixture design — complete tooling packages that reduce first-steel errors and compress tooling lead times.
- Injection mold design (single, multi-cavity, family molds)
- Stamping and progressive die design
- Pressure die casting tooling
- Jig and fixture design for manufacturing and inspection
- Mold flow simulation and gate optimization
- Tooling cost optimization through DFM analysis
- Platforms: Siemens NX | SolidWorks | Creo | Moldflow | AutoCAD
- Product Design Services
Product Design & Development
Full product development support from concept through detailed design — industrial design, digital mockups, mechanism design, design-for-manufacture, and manufacturing process feasibility — for companies that need engineering capacity across the entire product lifecycle.
- Industrial design and concept development
- Digital mockups and visual renderings
- Mechanism design and kinematic analysis
- Design for Manufacturability and Assembly (DFM/DFA)
- Human ergonomics and workplace design analysis
- Manufacturing process simulation and plant layout
- Rapid prototyping coordination (Stratasys FDM, SLA, SLS, SLM metal 3D printing)
- Platforms: Siemens NX | CATIA | SolidWorks | Creo | Keyshot | MATLAB/Simulink
Our team works with DEP MeshWorks — an AI-powered CAE platform that uses machine learning for automated mesh generation, intelligent model morphing, and reduced order modeling — cutting CAE preparation time by up to 50% versus traditional manual workflows.
- Generative Design AI
Generative Design & AI-Enhanced Engineering
Generative design uses AI-driven algorithms to explore thousands of design alternatives based on performance goals, manufacturing constraints, and material requirements — producing optimized geometries that manual iteration cannot achieve in practical timelines. For mid-size OEMs, this means access to capabilities previously reserved for companies with dedicated R&D simulation teams.
- Topology optimization for weight reduction and structural performance
- Multi-objective design exploration (cost vs. mass vs. strength)
- Manufacturing-constrained generative studies (additive, casting, milling, stamping)
- AI/ML-accelerated simulation and automated CAE model preparation
- Lattice and infill optimization for additive manufacturing
- Platforms: Siemens NX Topology Optimization | Altair OptiStruct | ANSYS Discovery | DEP MeshWorks (AI/ML)
Accurate Technical Manuals
Compliant clear user ready
- Technical Documentation
Technical Documentation & IETM
Engineering documentation, Interactive Electronic Technical Manuals (IETM), interactive technical publications (IETP), illustrated parts catalogs, and computer-based training content — reducing the burden on your internal team while maintaining accuracy and compliance with applicable standards.
- Interactive Electronic Technical Manuals (IETM) — Levels 1 through 4
- S1000D and JSG 0852:2001 compliant technical publications
- 3D technical manuals and service documentation
- Illustrated parts catalogs and exploded view drawings
- Computer-Based Training (CBT) content
- Operator and maintenance manuals
- Engineering change management documentation
- Immersive AR VR
Immersive Reality — AR / VR / MR
Augmented reality, virtual reality, and mixed reality applications for industrial training, maintenance support, product visualization, and interactive technical content. We combine 3D engineering models with immersive technology to create experiences that replace traditional documentation with interactive, context-aware digital content.
- AR-enhanced maintenance and MRO (Maintenance, Repair, Overhaul) instructions
- VR-based operator and technician training simulations
- Mixed reality product visualization and digital mockups
- AR/MR integration with IETM technical manuals
- Interactive product demonstrations for sales and trade shows
- Platforms: Unity | PTC Vuforia | Scope AR
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All services delivered under a US-managed engagement — defined scope, structured QA, single point of accountability.